flatbed-trailer-turkey-production

Flatbed semi-trailer is designed for the transportation of products such as 20 Ft, 30 Ft, 40ft, 45 ft, container, loaded flat reck, open top container. Also known as container carrier trailer. The steel plate clad on the chassis body provides a flat appearance. The raised surface prevents the load being moved. Available from 2 axles to 4 axles. Container corner connection and locks ensure load stabilization. It is also suitable for carrying 2 20 ft containers. The distance between the axles and the king pin is adapted to the center of gravity. It has a capacity of 20 to 40 tons.

Flatbed Trailer General Brief 

Container Locks: 4 to 12 locks for 1×20 Feet, 1×40 feet, 2×20 feet, 1×30 feet

Axles: BPW or BPW type Turkish brand axles with 9-12-14-16 tons capacity, drum or disc option

Brakes: Wabco EBS or Wabco ABS brake system

Suspension: Air suspension, hydraulic, mechanical leaf spring suspension or bogie type suspension

Tires and Rims: Single or Double Tire, 385/60 R22,5 – 315/80 R22,5 – 12 R22,5 – 13 R22,5

Electrical System: Saba brand electrical system with 7 or 15 pin option

King Pin: 2” or 3,5” king pin JOST or equivalant Turkish made

Landing Gear: 25-35 Tons JOST or equivalant Turkish made

Painting: DYO brand with primer coating

Accessories: Tool box, fire box, spare tire carrier, water tank

Flatbed Semi Trailer Technical Specifications

Chassis

Main Beams                  : 120 X 12 mm , St 52 , Complete without any welding

Hub  Plate                      : 5 mm Complete through chassis lenght , ST 52 A1

Welding                           : Beams are placed into automatic welding machines , Submerged Arc

Octopus System          : Two Chassis are connected with octopus sytem

Silencer                           : Rubber magnets are placed at regular distance on chassis main beam , between chassis and body to prevent wearing and noise

Crossing Members     : 2 Main chassis are welded to through crossing members , 5 mm St 52

King Pin Support        : King Pin surrounded by 10 mm U type crossin members

Floor

Floor                                : 3/4 mm Thickness ST52 Chequred Plate

Container Locks         :4 pcs of Container Lock in Euro standards will be used

Axles

Axle configuration consist of 3 axle system,  Air suspansion type ,

Air chambers are 813 size , high quality , with Parabolic Z leaf spring ,

Lifting operation to be thru a contol button placed at the left side of trailer

One boggie axle whose payload capacity 55-60 to be placed into middle of axle configuration.

Main beams of axles to be edges 14 mm , and corners are 16 mm

Timken Bearing for hubs

Brakes

Knorr or Wabco Brand ABS system to be fitted on trailers

Slack adjuster to be automatic

Brake Chambers sizes to be 24 X 30 and 30 X 30 ,

Air tanks to be 80 + 80 lt capacity

Distribution of air to be by plastic hoses 8 – 12 size ,

All fittings to be steel ( Brass ) one to prevent any leakage in brake system , ( Plastic fitting will cause air leakage in the system )

Electrical system

Sa-Ba or Sertplas Brand

2×7 pin sockets – 24V, lights according to SAE standards

Rear stop lamps, side marker lamps, brake safety warning lamps and signal light fitted

2 tail & stop combined lamps (red)

2 turn signal combined lamps (orange)

1 license plate lamp (white)

Electrical system is suitable for Europen Norms and with flameproof cables

Tires

6 pcs 385/65 R22,5 tires will be used

Brand options are; Pirelli, Goodyear, Sava, Kelly

6 pcs of 11.75 R 22,5 steel Wheel rims will be used

Brand Jantas and Jantsa

King Pin

Certificated Turkish brand forged steel king-pin

2 or 3,5” according to DIN standards

Kin pin Height will be suitable according to your tractor head

Landing Gears

Certificated Turkish brands Jost Type two speed

Telescopic, mechanical conveyor gear

Dynamic Lift Capacity : 25 Tones

Static Lift Capacity      : 50 Tones

Low Gear Position      : 0.98 mm / Rev

High Gear                   : 10,0 mm / Rev

Painting

After the construction process , all trailers ( Chassis + Body ) sand blasted

Before the painting, all parts are cleaned carefully

Epoxy gray is used for first protecting primer coating as 50 micron

2 Times of high quality  paints applied on complete trailer

The color of trailer is selected by customer requested according to RAL codes

Painting thickness to be 100 micron , and all painting process to be submitted with certifications

Accessories

1  plastic tool box 80 Lt

Control Panel(Mob, air clock, access ramp lever)

1 pc of Wheel Chock

1 pc plastic water tank

1 pc Spare Tyre Holder

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